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Single-Chamber, Four-Source, High-Vacuum Resistive Coating System

Category:

Resistance Heating Evaporation Equipment


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Product Description

1. Vacuum chamber body: 1 set

  1. Appearance: One set of high-quality 304 stainless steel D-shaped vacuum chamber with front and rear doors: the rear door is a hinged square door for convenient cleaning of the vacuum chamber, internal commissioning, maintenance, and loading/unloading of items; the front door is a horizontal pull-type square door. The internal dimensions of the vacuum chamber are D350 × 480 mm, and each door is equipped with one DN100 viewing window.
  2. Bottom: Organic Source Interface Four sets, one set of JTFB-600 air-cooled composite molecular pump interfaces, two sets of CF25 lighting interfaces, and from the United States. MCVAC Water-cooled film thickness probe interface 2 sets;
  3. Top: Sample Stage Interface One set, one set of electric damper interfaces, and one set of KF16 pneumatic angle valve interfaces;
  4. Left side: One set of CF35 pneumatic pre-pump angle valve interface.

2. Organic Source System: 1 set

  1. Organic evaporation source 4 sets: 4 CC quartz boat, two temperature-control power supplies (temperature-control meter display accuracy: 1°C), temperature range: room temperature to 500°C (temperature-control accuracy ±1°C), equipped with pneumatic shut-off dampers;
  2. Partition: The evaporation sources are independent and separated by partitions to prevent cross-contamination.

3. Sample stage system: 1 set

  1. Substrate rotation: Rotational speed Continuously adjustable from 0 to 30 rpm;
  2. Substrate lifting: electrically driven, with adjustable spacing between the substrate and the evaporation source. 200–300 mm, continuously adjustable via the touch screen;
  3. Substrate holder: A 130×130 mm substrate holder, capable of accommodating up to 25 15×15 mm substrates, for example;
  4. Substrate baffle: electric baffle.

4. Vacuum pump unit: 1 set

  1. One JTFB-600 air-cooled composite molecular pump;
  2. 8 L/s direct-drive rotary vane pump 1 unit;
  3. One CF150 high-vacuum pneumatic slide valve;
  4. One CF35 high-vacuum pneumatic butterfly valve;
  5. One KF16 high-vacuum pneumatic butterfly valve;
  6. One KF40 high-vacuum pneumatic butterfly valve;
  7. One KF40 vacuum solenoid inflation valve;
  8. Two sets of KF40 pump-valve connection hoses and one set of KF40 tees;
  9. One ZDF-5227 digital vacuum gauge (measurement range: 1×10⁵ to 1×10⁻⁵ Pa).

5. Film Thickness Measurement System: 1 set

  1. Film thickness gauge: United States infocon One set of SQM160 dual-channel quartz crystal oscillator film-thickness monitor;
  2. Film thickness probe : United States MCVAC Water-cooled film thickness probe One set.

6. Equipment rack: 1 set

  1. One set of welded frame made of 40 carbon steel square tubing, with a powder-coated surface;
  2. Four 3-inch swivel casters for easy movement and adjustment;
  3. Four M16 anchor bolts for locking and positioning.

7. Other electrical control systems: 1 set (electrical control is integrated within the equipment rack).

  1. Baking lighting power supply: 1 unit;
  2. Main control power supply ( Match 7-inch touch screen, PLC controller, sample stage controller, evaporation power supply, pump and valve switch , phase sequence detection, and cable switch connectors, etc. ): 1 unit;

8. Other technical parameters:

  1. Phase-loss protection, misoperation protection, interlock and mutual locking, as well as one-button vacuum start/stop functions;
  2. Power supply: ~ 220V two-phase power supply system (peak power 3 kW);
  3. Water Supply: Small Chiller, Cooling Water Temperature 5°C to 35°C; operating ambient temperature: 10°C to 40°C.
  4. Air supply: small oil-free silent air pump, providing 0.2–0.3 MPa air pressure to actuate the pneumatic valve;
  5. Ultimate vacuum: better than The vacuum level ranges from 6×10⁻⁵ Pa to 6×10⁻⁴ Pa within a time of less than 35 minutes when dry nitrogen is purged; after 12 hours of shutdown, the residual pressure is ≤10 Pa.

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